INNOVATIVE DEPLOYMENT SOLUTIONS
The modern project environment demands shorter implementation timescales, greater certainty during delivery, and flexibility for ongoing design optimisation.
Choosing a prefabricated e-house manufacturing solution enables concurrent workflows that significantly reduce completion schedules, improve product quality, and lower site-related risks, including security, health, and waste.
With extensive industry experience, TurnKey Modular delivers diverse prefabricated deployment and e-house manufacturing solutions, driven by technical innovation and a client-centric approach.
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Efficient Engineering gave the business the expertise necessary to produce mega buildings that redefine what’s possible for off-site construction.
WHY WORK WITH US
We have developed unique and internationally acknowledged fabrication methods for e-house manufacturing and the modular deployment of a vast array of solutions. Our business model adopts a collaborative approach, establishing key relationships with complementary organisations to enable the delivery of world-class leading technologies.
With extensive experience in e-house manufacturing for the ICT, mining, oil and gas sectors, we have an in-depth understanding of each industry’s unique requirements and are ISO 9001 and Safety – ISO 45001 certified.
Our approach offers clients turnkey e-house manufacturing solutions with extremely high local content, while providing the ability to scale our production systems quickly.
OUR
CLIENTS
IMPROVED DEPLOYMENT TIMELINES
Implementation based on traditional practices is essentially a sequential process:
The design must be handed over to the main contractor for procurement and appointment of sub-contractors.
Site access is required before construction can commence.
System installation is provided by multiple sub-contractors.
Controlled handover and hand-back procedures are vital to ensure construction responsibility and traceability.
Implementation based on a prefabricated e-house manufacturing solution:
A single provider manages all aspects of the process — from design, component procurement, fabrication, testing, transport, and installation to final handover.
By improving information flow efficiencies, fabrication can be completed before site access is acquired, accelerating project timelines.
Complete controlled handover and hand-back procedures eliminate the delays of sub-system installations being handled sequentially.
IMPROVED COST PREDICTABILITY
With most of the implementation effort displaced from the construction site when built in the factory environment, several cost benefits are realised:
- Single point accountability.
- A reputable solution provider possesses established engineering and fabrication processes, which provides for accurate costing based on the requirements prior to fabrication.
- The impact of the logistic supply chain to site is reduced as the supply chain of a reputable solution provider is already established, thus averting the risk of standing time on site due to unavailability of materials.
- The onboarding, travel, accommodation and subsistence expenses related to employees on site is significantly reduced.
- The cost impact associated with construction effort variability is minimised, as the shop floor is a more controlled implementation environment.
IMPROVED QUALITY
With most of the implementation effort displaced from the construction site and carried out in a controlled factory environment, prefabricated e-house manufacturing delivers a higher-quality end product through:
Material verification: At the material receipt stage, compliance with both design specifications and geometric requirements can be verified before fabrication begins.
Assembly philosophy: The pre-manufactured solution follows a predominantly assembly-based approach, which is essentially self-jigging and reduces errors.
Interface control: Responsibility for system integration and interface management lies with the solution provider, minimizing re-work caused by inadequate communication or design changes.
Improved inspection: Factory-based fabrication is generally more accessible than construction sites, allowing frequent inspections by the fabricator’s quality control teams, independent inspectors, and client representatives.
Enhanced productivity: Readily available support, advanced tooling, and improved working conditions lead to higher productivity and reduced oversight.
REDUCED CONSTRUCTION RISK PROFILE
A prefabricated solution reduces the construction risk profile through:
- Simplifying the supply chain logistics, thereby minimising potential impacts that could delay construction averting the risk of material and equipment theft and the associated impacts thereof.
- Reducing peak construction labour requirements, and the corresponding health and safety risks.
- Minimising the impact of weather during construction.
- Minimising access requirements for various sub-contractors to the same site area.
PREMANUFACTURED SOLUTIONS
Offering Long-Term Benefits
Independent studies have shown that, when comparing traditional construction to prefabricated e-house manufacturing solutions, the overall implementation cost favors prefabrication in the medium to long term.
While prefabricated solutions are sometimes perceived as less robust than traditional builds, they can be fully engineered to comply with a wide range of requirements, including:
Static loads
Dynamic loads (e.g., seismic excitation)
Impulse loads (e.g., blasts)
In terms of maintenance, prefabricated e-house manufacturing solutions do not require more upkeep than traditional approaches. Maintenance requirements are primarily dependent on capital investment and site operating conditions. Provided that proper corrosion protection measures (as outlined in ISO 12944 standards) are implemented and mechanical damage is prevented on-site, long-term reliability is assured.
Prefabricated solutions are particularly well-suited to electrical and control installations, offering scalability, efficiency, and faster deployment without compromising quality.